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金屬頂刊雙語導(dǎo)讀丨Acta Mater. Vol.214,1 Aug. 2021(下)

2021-10-07 來源:GS_Metals

 

本期包含金屬材料領(lǐng)域論文10,涵蓋了馬氏體、奧氏體、高溫合金等,國內(nèi)科研單位包括燕山大學(xué)、重慶大學(xué)、上海交通大學(xué)等(通訊作者單位)。

 

Vol. 214 目錄

1. High pressure effect on the substructure and hardness of IF steel during martensitic transformation

高壓對IF鋼馬氏體相變組織和硬度的影響

 

2. Interaction between hydrogen and solute atoms in {10-12} twin boundary and its impact on boundary cohesion in magnesium

{10-12}孿晶界處氫與溶質(zhì)原子的相互作用及其對晶界結(jié)合力的影響

 

3. Multiphase and multiphysics modeling of dendrite growth and gas porosity evolution during solidification

凝固過程中枝晶生長和氣孔演化的多相物理模型

 

4. Origins of size effects in initially dislocation-free single-crystal silver micro- and nanocubes

無位錯單晶銀微納米立方體中尺寸效應(yīng)的原因

 

5. Representative volume elements for plasticity and creep measured from high-resolution microscale strain fields

基于微觀應(yīng)變場的高分辨表征測量材料塑性和蠕變的代表體積元

 

6. Role of the local stress systems on microstructural inhomogeneity during semisolid injection

鑄造過程中局部應(yīng)力對微觀組織不均勻性的影響研究

 

7. Segmentation of experimental datasets via convolutional neural networks trained on phase field simulations

利用相場模擬訓(xùn)練的卷積神經(jīng)網(wǎng)絡(luò)實(shí)現(xiàn)對實(shí)驗(yàn)數(shù)據(jù)集的圖像分割

 

8. Studying the micromechanical behaviors of a polycrystalline metal by artificial neural networks

多晶金屬微觀力學(xué)行為的人工神經(jīng)網(wǎng)絡(luò)研究

 

9. Tailoring the metastable reversed austenite from metastable Mn-rich carbides

通過富錳碳化物調(diào)控亞穩(wěn)逆相變奧氏體

 

10. Understanding creep of a single-crystalline Co-Al-W-Ta superalloy by studying the deformation mechanism, segregation tendency and stacking fault energy

基于變形機(jī)制、合金元素偏聚和層錯能研究單晶Co-Al-W-Ta高溫合金的蠕變性能

 

 

ACTA

Vol. 214,1 Aug. 2021, 116978

1. High pressure effect on the substructure and hardness of IF steel during martensitic transformation

高壓對IF鋼馬氏體相變組織和硬度的影響

 

Zuohua Wang, Haidong Sun, Changji Li, Ning Liu, Shuai Zhang, Pinwen Zhu, Dongli Yue, Hongwang Zhang?

H. Zhanghwzhang@ysu.edu.cn(燕山大學(xué))

https://doi.org/10.1016/j.actamat.2021.116978

 

摘要

我們對1050°C保溫30 min,隨后10°C/s冷卻至室溫的IF鋼進(jìn)行了1- 5GPa等靜壓處理,并研究了這一過程中的組織演化和硬化。實(shí)驗(yàn)結(jié)果表明,材料中形成了典型的板條馬氏體,硬度從80HV大幅提高至780HV。馬氏體表現(xiàn)出板條束-板條塊-板條的層級結(jié)構(gòu),與奧氏體之間遵循經(jīng)典K-S取向關(guān)系。壓力對馬氏體變體的傾向和尺寸有調(diào)控作用。當(dāng)壓力從1 GPa增加到5 GPa時:(1)單變體馬氏體半條塊逐漸被同一Bain組的雙變體馬氏體半條塊取代 2)與孿晶有關(guān)的變體逐漸增加(3)異體厚度從微米級減小到納米級。我們假設(shè)界面強(qiáng)化和位錯強(qiáng)化的貢獻(xiàn)可進(jìn)行線性疊加,對硬化機(jī)制進(jìn)行了分析。以上研究表明,高壓作為一種不依賴合金元素的馬氏體相變調(diào)控方法,具有巨大的開發(fā)潛力

向上滑動閱覽英文摘要

In the present investigation, the microstructure and hardening of an IF steel after one thermal cycle (heating to 1050°C and holding for 30 min followed by 10°C/s cooling to room temperature) under hydrostatic pressure of 1-5 GPa were studied. Experimental results show that typical lath martensite was induced, giving rise to significant hardening from 80 to 780 HV. The lath martensite shows hierarchical packet-block-lath structure and obeys the classical K-S orientation relationship between martensite and austenite. High pressure influences the propensity and size of martensitic variants. As the pressure increases from 1 to 5 GPa: 1) single-variant blocks gradually replace those with dual-variants of same Bain group; 2) twin-related variants become predominant; 3) variants decrease their thickness from micron- to nano-scale. The hardening mechanism was analyzed assuming a linear additivity of carbon-independent contributions from (block) boundary strengthening and (forest) dislocation strengthening. High pressure was proposed as an effective method to widely tune the martensitic transformation independent of alloy element, showing potential scientific and technological importance.

 

 

ACTA

Vol. 214,1 Aug. 2021, 117009

2. Interaction between hydrogen and solute atoms in {10-12} twin boundary and its impact on boundary cohesion in magnesium

{10-12}孿晶界處氫與溶質(zhì)原子的相互作用及其對晶界結(jié)合力的影響

 

Zhifeng Huang, Jian-Feng Nie?

J.-F. Niejianfeng.nie@monash.edu

https://doi.org/10.1016/j.actamat.2021.117009

 

摘要

氫是鎂合金中常見的雜質(zhì)或添加元素,對于沿晶界的裂紋擴(kuò)展有重要影響。關(guān)于氫原子與晶界偏聚的其他合金元素間的相互作用及其對鎂合金界面結(jié)合力的影響目前尚不清楚。我們通過第一性原理計(jì)算,對氫與Mg合金中常見的18種合金元素在{10-12}孿晶界的相互作用,及其對{10-12}孿晶界結(jié)合力的影響進(jìn)行了研究。結(jié)果表明,氫傾向于與Mg晶格和孿晶界中的LiCaMnZrYLaPrNdSmGdTbDyHo等溶質(zhì)原子結(jié)合,而不易與AlSnBiZnAg結(jié)合。因此,當(dāng){10-12}孿晶界處存在AlBiZnAg等元素時,氫不易向?qū)\晶界處偏聚;而當(dāng)孿晶界處已有 LiCaMnZrYNd等元素的偏聚時,氫很容易與他們形成氫-溶質(zhì)原子對。偏聚溶質(zhì)原子及其與氫原子的相互作用對孿晶界結(jié)合力的增強(qiáng)或減弱與Mg原子和偏聚溶質(zhì)原子間的電子相互作用密切相關(guān)。MnZrYNd等原子在沒有氫偏聚的條件下,由于溶質(zhì)原子d電子與Mg原子p電子間的強(qiáng)烈相互作用,可以顯著增強(qiáng)孿晶界的結(jié)合力。然而,與氫原子形成原子對后,發(fā)生的電子轉(zhuǎn)移會減弱這種強(qiáng)化效果,從而使界面的抗斷裂能力發(fā)生劣化。本研究從氫與合金元素相互作用的角度揭示了氫致界面斷裂,這對于深入理解鎂合金中的氫脆具有重要意義

向上滑動閱覽英文摘要

Hydrogen is a common impurity or artificially added element in magnesium alloys and is generally known to assist crack propagation along grain boundaries. However, how hydrogen atoms interact with atoms of other alloying elements segregated to grain boundaries and its impact on grain boundary cohesion of Mg alloys are still unclear. In this work, interactions between hydrogen and each one of the 18 alloying elements commonly used in Mg alloys in {10-12} twin boundary, and their impacts on interfacial cohesion of the {10-12} twin boundary are investigated using first-principles calculations. It is found that hydrogen is unlikely to bond with Al, Sn, Bi, Zn, or Ag, while H prefers to bond with solute such as Li, Ca, Mn, Zr, Y, La, Pr, Nd, Sm, Gd, Tb, Dy, or Ho in the Mg lattice and in the twin boundary. As a result, hydrogen is unlikely to segregate to a {10-12} twin boundary that has the presence of Al, Bi, Zn, or Ag, while H atoms will be attracted to a twin boundary to form a hydrogen-solute cluster around the solute such as Li, Ca, Mn, Zr, Y, or Nd that is already present in the twin boundary. The strengthening or weakening effects of segregated solute atoms and their interactions with hydrogen atoms on the twin boundary cohesion are found to be closely related to the electronic interactions of atoms of Mg with those of the segregated solutes. Mn, Zr, Y, or Nd can significantly enhance the twin boundary cohesion, in the absence of any hydrogen segregation in the boundary, because of the strong interactions between the d electrons of atoms of the solute element and the p electrons of Mg atoms. However, electron transfer from the solute atoms to hydrogen atoms will reduce the strengthening effect, making the boundary less resistant to fracture. This work uncovers the hydrogen-induced interfacial fracture from the perspective of the interactions of hydrogen and alloying elements, which is important for understanding hydrogen embrittlement in Mg alloys.

 

 

ACTA

Vol. 214,1 Aug. 2021, 117005

3. Multiphase and multiphysics modeling of dendrite growth and gas porosity evolution during solidification

凝固過程中枝晶生長和氣孔演化的多相物理模型

 

Ang Zhang?, Zhipeng Guo, Bin Jiang?, Jinglian Du, Cuihong Wang, Guangsheng Huang, Dingfei Zhang, Feng Liu, Shoumei Xiong, Fusheng Pan

A. Zhangangzhang@cqu.edu.cn(重慶大學(xué)/清華大學(xué))

B. Jiang jiangbinrong@cqu.edu.cn(重慶大學(xué))

https://doi.org/10.1016/j.actamat.2021.117005

 

摘要

氣孔缺陷會極大地劣化鑄件的力學(xué)性能。本研究中,我們建立了固--氣多相場晶格-玻爾茲曼模型來描述凝固過程中復(fù)雜的多相相互作用。模型放寬了純金屬體系假設(shè),簡化了氣泡形狀和純擴(kuò)散條件,可以考慮固相生長、氣泡運(yùn)動、界面變形、成分輸運(yùn)、熔體流動以及合金溶質(zhì)和溶解氣體的配分。我們從質(zhì)量守恒、雙相模型映射、氣泡動力學(xué)等方面對模型進(jìn)行了驗(yàn)證。通過將其與其他四種模型以及實(shí)驗(yàn)進(jìn)行比較,進(jìn)一步評價了模型的有效性。模型成功地描述了鎂合金中氣孔與枝晶間的相互作用。我們通過定量分析熔體過冷度、界面流動性、氣泡壓力等特征參數(shù)對相分?jǐn)?shù)的影響,深入討論了多相平衡問題。該模型是對現(xiàn)有模型的補(bǔ)充,特別適合用于涉及固--氣多相的復(fù)雜問題

向上滑動閱覽英文摘要

 

Gas porosity is one of the most detrimental defects that can considerably deteriorate mechanical properties of casting parts. Simulating the interaction between gas porosity and solidifying microstructure is challenging due to multiphase and multiphysical characteristics. In this work, a solid-liquid-gas multiphase-field lattice-Boltzmann model is developed to describe the complex multiphase interaction during solidification. The model relaxes the assumption of pure metal system, simplified bubble shape and pure diffusion condition. It can consider solid growth, bubble motion, interface deformation, component transport, melt flow, and partition of both alloy solute and dissolved gas species. The model is validated in terms of mass conservation, mapping operation to the two-phase model, Laplace pressure condition, and bubble dynamics. The effectiveness of the model is further evaluated by comparing with other four models and experiments. The model is successfully used to describe the interaction between gas porosity and magnesium dendrite. The dependence of phase fractions on the characteristic parameters including melt undercooling, interface mobility coefficient and internal bubble pressure is quantified to explore the multiphase equilibrium. The proposed model can be regarded as complementary to the

previous models and it is suitable for addressing the problems involving the solid-liquid-gas multiphase and multiphysical characteristics

.

 

 

ACTA

Vol. 214,1 Aug. 2021, 117020

4. Origins of size effects in initially dislocation-free single-crystal silver micro- and nanocubes

無位錯單晶銀微納米立方體中尺寸效應(yīng)的原因

 

Claire Griesbach, Seog-Jin Jeon, David Funes Rojas, Mauricio Ponga, Sadegh Yazdi, Siddhartha Pathak, Nathan Mara, Edwin L. Thomas, Ramathasan Thevamaran?

R. Thevamaranthevamaran@wisc.edu

https://doi.org/10.1016/j.actamat.2021.117020

 

摘要

我們通過多步形核-長大工藝制備得到了無位錯的銀納米立方,該材料在隨后的微柱壓縮試驗(yàn)中表現(xiàn)出了驚人的屈服強(qiáng)度——高達(dá)銀理論強(qiáng)度的四分之一。材料極高的強(qiáng)度和屈服瞬間應(yīng)變是單晶樣品位錯自發(fā)形核的結(jié)果。若樣品微柱是通過聚焦離子束制備的,則壓縮時不會發(fā)生劇烈的應(yīng)變爆發(fā),其屈服強(qiáng)度只有對比組樣品的四分之一。無論測試前樣品的缺陷狀態(tài)如何,尺寸效應(yīng)都很明顯——屈服強(qiáng)度隨著樣品尺寸的減小而增加。由于位錯貧乏和單源機(jī)制都不能解釋尺寸效應(yīng)對無位錯樣品屈服強(qiáng)度的影響,因此我們通過實(shí)驗(yàn)觀測和分子靜力學(xué)模擬從位錯形核機(jī)制的角度進(jìn)行了研究。研究表明,破壞材料對稱性的因素,如表面缺陷、邊緣圓度、樣品形狀或高空位濃度,都會影響位錯形核,從而導(dǎo)致尺寸對無位錯樣品的屈服強(qiáng)度產(chǎn)生影響

向上滑動閱覽英文摘要

We report phenomenal yield strengths—up to one-fourth of the theoretical strength of silver—recorded in microcompression testing of initially dislocation-free silver micro- and nanocubes synthesized from a multistep seed-growth process. These high strengths and the massive strain bursts that occur upon yield are results of the initially dislocation-free single-crystal structure of the pristine samples that yield through spontaneous nucleation of dislocations. When the pristine samples are exposed to a focused ion-beam to fabricate pillars and then compressed, the dramatic strain burst does not occur, and they yield at a quarter of the strength compared to the pristine counterparts. Regardless of the defect-state of the samples prior to testing, a size effect is apparent—where the yield strength increases as the sample size decreases. Since dislocation starvation and the single-arm-source mechanisms cannot explain a size effect on yield strength in dislocation-free samples, we investigate the dislocation nucleation mechanisms controlling the size effect through careful experimental observations and molecular statics simulations. We find that intrinsic or extrinsic symmetry breakers such as surface defects, edge roundness, external sample shape, or a high vacancy concentration can influence dislocation nucleation, and thus contribute to the size effect on yield strength in initially dislocation-free samples.

 

 

ACTA

Vol. 214,1 Aug. 2021, 117021

5. Representative volume elements for plasticity and creep measured from high-resolution microscale strain fields

基于微觀應(yīng)變場的高分辨表征測量材料塑性和蠕變的代表體積元

 

R.B. Vieira, H. Sehitoglu, J. Lambros?

J. Lambroslambros@illinois.edu

https://doi.org/10.1016/j.actamat.2021.117021

 

摘要

均勻化方法被廣泛應(yīng)用于放大顯微尺度的數(shù)值結(jié)果,以預(yù)測材料的宏觀性能。均勻化通常是基于代表體積元(RVE)進(jìn)行的,因此,準(zhǔn)確測量RVE尺寸和闡明RVE尺寸的影響因素是材料建模成功的關(guān)鍵。本研究中,我們通過不同參數(shù)條件下的塑性和蠕變實(shí)驗(yàn)對奧氏體不銹鋼的RVE尺寸進(jìn)行了實(shí)驗(yàn)測定。我們通過高分辨率數(shù)字圖像關(guān)聯(lián)(DIC)方法,對材料在微觀尺度上的殘余應(yīng)變不均勻性進(jìn)行了識別。此外,結(jié)合背散電子電子衍射(EBSD)獲取的材料的表面組織信息,可以進(jìn)一步對晶界附近的局域應(yīng)變進(jìn)行區(qū)分,從而對引起應(yīng)變積累的變形機(jī)制進(jìn)行定量分析。最后,我們通過對比不同加載參數(shù)下的RVE尺寸,以及局部正應(yīng)變和剪應(yīng)變的相對比例,研究了晶界滑移與應(yīng)變不均勻性之間的關(guān)系。高溫下,晶界滑移是材料的主要變形機(jī)制,此時RVE尺寸約為平均晶粒尺寸的4-6倍,明顯小于不明顯發(fā)生滑移的樣品(約為平均晶粒尺寸的10)

向上滑動閱覽英文摘要

Homogenization techniques have been widely used in upscaling microscale numerical results to predict the macroscopic response of materials. Often homogenization is based on the concept of a representative volume element (RVE) and thus, measuring the RVE size and understanding what factors influence it are key elements in successful material modeling. Here, the size of the RVE for an austenitic stainless steel alloy is experimentally determined under, both separately and combined, plasticity and creep loading conditions with varying parameters (namely stress, temperature, and creep hold time). We use a high-resolution optical digital image correlation (DIC) methodology capable of discerning residual strain inhomogeneities at the microstructural level. Furthermore, by combining the strain results from DIC with surface microstructural information from electron backscatter diffraction (EBSD), the localized strains near grain boundaries can be isolated allowing for quantitative observations related to the deformation mechanisms responsible for strain accumulation. Finally, by comparing the results for RVE size and localized normal to shear strain ratios for different combinations of loading parameters, the relationship between grain-boundary sliding and the resulting heterogeneity of the strain field is explored. Cases where grain boundary sliding was the dominant deformation mechanism (i.e., at elevated temperature) had considerably smaller RVE sizes (from 4 to 6 times the average grain size) when compared to samples where sliding was not as prevalent (around 10 times the average grain size).

 

 

 

ACTA

Vol. 214,1 Aug. 2021, 117015

6. Role of the local stress systems on microstructural inhomogeneity during semisolid injection

鑄造過程中局部應(yīng)力對微觀組織不均勻性的影響研究

 

S. Bhagavath, Z. Gong, T. Wigger, S. Shah, B. Ghaffari, M. Li, S. Marathe, P.D. Lee?, S. Karagadde?

P.D. Leepeter.lee@ucl.ac.uk 

S. Karagaddes.karagadde@iitb.ac.in

https://doi.org/10.1016/j.actamat.2021.117015

 

摘要

高壓金屬鑄造是一個冷卻速率和壓強(qiáng)變化很大的動態(tài)過程,這導(dǎo)致在鑄造過程中同一件鑄件的不同部分往往具有不同的固相狀態(tài)和形變特征。工藝參數(shù)及參數(shù)間復(fù)雜的相互作用共同決定了凝固組織中的缺陷。本研究中,我們通過快速同步X射線成像技術(shù)對鋁合金高壓壓鑄過程中,研究了固態(tài)體積分?jǐn)?shù)、加載狀態(tài)和熔體流動對局部組織不均勻性的影響。雖然已有文獻(xiàn)中報(bào)導(dǎo)的原位變形速率可達(dá)10 μm/s,但我們對更快填充和凝固條件下(~100 μm/s)的過程進(jìn)行了研究。結(jié)果表明,當(dāng)固態(tài)體積分?jǐn)?shù)較低時,熔體的變形具有以下兩種典型特征:(1)中間晶粒尺寸較大,近器壁晶粒尺寸較小,(2)由于Cu在液相中的富集導(dǎo)致在固液界面附近發(fā)生重熔。我們對固態(tài)體積分?jǐn)?shù)較大的樣品進(jìn)行了非原位掃描和數(shù)字圖像分析,揭示了基于局部應(yīng)力狀態(tài)、微觀組織和補(bǔ)縮的孔隙形成機(jī)制。我們發(fā)現(xiàn)熔體可以分為具有以下四種不同特征的區(qū)域:(1)塞流區(qū) (2)致密漿料區(qū) (3)剪切區(qū) (4)塊體區(qū)。以上研究對于壓鑄過程中不同區(qū)域缺陷形成的數(shù)值模擬具有指導(dǎo)意義

向上滑動閱覽英文摘要

 

High pressure metal die casting is an extremely dynamic process with widely ranging cooling rates and intensifying pressures, resulting in a wide range of solid fractions and deformation rates simultaneously existing in the same casting. These process parameters and their complex interplay dictate the formation of microstructural solidification defects. In this study, fast synchrotron X-ray imaging experiments simulating high pressure die casting of aluminium alloys were conducted to investigate the effect of solid fraction, loading conditions and semisolid flow on local microstructural inhomogeneity. While most of the existing literature in this field reports speeds up to 10 μm/s for in situ deformation, the present work captures much faster filling and solidification, at speeds closer to 100 μm/s and at different solid fractions. Semisolid deformation of low solid fractions reveals two typical microstructural features: (i) coarser grains in the middle and finer ones near the walls, and (ii) remelting near the solid-liquid interface due to Cu enrichment in the liquid by the flow. Ex situ scans and digital image correlation analysis of the higher solid fraction samples reveal a porosity formation mechanism based on the local state of stresses, microstructure and feeding. Four different characteristics were identified: (i) plug flow, (ii) dead zone (densified mush), (iii) shear and (iv) bulk zones. These insights will be used to develop zone-specific strategies for the numerical modelling of defect formation during die casting.

 

 

ACTA

Vol. 214,1 Aug. 2021, 116990

7. Segmentation of experimental datasets via convolutional neural networks trained on phase field simulations

利用相場模擬訓(xùn)練的卷積神經(jīng)網(wǎng)絡(luò)實(shí)現(xiàn)對實(shí)驗(yàn)數(shù)據(jù)集的圖像分割

 

Jiwon Yeom, Tiberiu Stan, Seungbum Hong?, Peter W. Voorhees

S. Hongseungbum@kaist.ac.kr

https://doi.org/10.1016/j.actamat.2021.116990

 

摘要

對大型圖像數(shù)據(jù)集的快速分析能力對于先進(jìn)材料的表征和設(shè)計(jì)至關(guān)重要,而圖像分割是分析過程中最主要和耗時的步驟。卷積神經(jīng)網(wǎng)絡(luò)(CNNs)是一種很有前景的分割方法。然而這一方法的主要難點(diǎn)在于前期需要人工地對數(shù)據(jù)集進(jìn)行分類和標(biāo)記,從而實(shí)現(xiàn)對CNN算法的訓(xùn)練過程。本研究中,我們發(fā)現(xiàn)僅使用簡單的相場模擬對CNN算法進(jìn)行訓(xùn)練,就可能實(shí)現(xiàn)對于實(shí)驗(yàn)數(shù)據(jù)集的圖像分割。我們以Al-Zn合金原位凝固的實(shí)驗(yàn)圖像為例,對相場模擬進(jìn)行了參數(shù)化。以下訓(xùn)練能夠幫助CNN算法有效地捕獲圖像中最重要的組織特征:(1)識別粒子和背景的彌散邊緣 (2)噪聲的優(yōu)化 (3)去除圖像邊緣的粒子 (4) 枝晶上假象的識別。經(jīng)過相場模擬圖像訓(xùn)練的CNN算法對實(shí)驗(yàn)圖像的分割準(zhǔn)確率為99.3%,與直接在實(shí)驗(yàn)數(shù)據(jù)上訓(xùn)練的準(zhǔn)確率相當(dāng)。這種利用計(jì)算機(jī)生成圖像訓(xùn)練算法的方法能夠極快地快速新材料的設(shè)計(jì)研發(fā)

向上滑動閱覽英文摘要

The ability to quickly analyze large imaging datasets is vital to the widespread adoption of modern materials characterization tools, and thus the development of new materials. Image segmentation can be the most subjective and time-consuming step in the data analysis workflow. A promising approach to segmentation of large materials datasets is the use of convolutional neural networks (CNNs). However, a major challenge is to obtain the images and segmentations needed for CNN training, since this requires segmentations performed by humans. We show that it is possible to segment experimental materials science data using a SegNet-based CNN that was trained only using simple phase field simulations. A test image from an in-situ solidification experiment of an Al-Zn alloy was used to parameterize the phase field simulations. The most important microstructural features required for the best CNN to “understand” the contents of the image are ranked as: (1) having training images with diffuse particle-background interfaces, (2) modifying the images by adding noise, (3) removing particles at the image edges, and (4) adding sub-images to the particles to account for the feint bands present on some dendrites. The CNN trained on phase field images segmented the experimental test image with 99.3% accuracy, comparable to CNNs trained on experimental data. This approach of using computationally generated images to train CNNs capable of segmenting experiments will accelerate the rate of materials design and discovery.

 

 

 

ACTA

Vol. 214,1 Aug. 2021, 117006

8. Studying the micromechanical behaviors of a polycrystalline metal by artificial neural networks

多晶金屬微觀力學(xué)行為的人工神經(jīng)網(wǎng)絡(luò)研究

 

Wei Dai, Huamiao Wang?, Qiang Guan, Dayong Li, Yinghong Peng, Carlos N. Tomé

H. Wangwanghm02@sjtu.edu.cn(上海交通大學(xué))

https://doi.org/10.1016/j.actamat.2021.117006

 

摘要

盡管基于物理的晶體塑性模型能夠準(zhǔn)確預(yù)測復(fù)雜載荷下的材料力學(xué)響應(yīng),但其較高的計(jì)算成本極大地限制了工程應(yīng)用。另一方面,機(jī)器學(xué)習(xí)技術(shù)目前已被廣泛用于數(shù)據(jù)的分析預(yù)測,且比傳統(tǒng)技術(shù)在計(jì)算效率方面更具優(yōu)勢。本研究中,我們在OFHC銅中根據(jù)物理粘塑性自洽(VPSC)模型得到的數(shù)據(jù)庫基礎(chǔ)上,開發(fā)了人工神經(jīng)網(wǎng)絡(luò)(ANN)模型,并對模型進(jìn)行了訓(xùn)練。結(jié)果表明,ANN模型能夠成功地預(yù)測具有任意織構(gòu)的多晶銅在不同加載路徑下的微觀力學(xué)行為,甚至其泛化能力超出了數(shù)據(jù)集的邊界。ANN模型的精度沒有顯著降低,但計(jì)算效率大幅提升。因此,基于物理模型的人工神經(jīng)網(wǎng)絡(luò)在工程上具有極大的應(yīng)用前景

向上滑動閱覽英文摘要

Though physics-based crystal plasticity models are able to accurately predict the material response under complex loading conditions, the high computational cost limits their engineering applications. Machine learning techniques, widely used to understand and predict data trends, can provide advantageous computational efficiency over conventional numerical techniques. In the current work, an artificial neural network (ANN) model is proposed and trained based on the datasets generated by the physics-based viscoplastic self-consistent (VPSC) model on the material behavior of OFHC copper. The ANN model successfully captures the loading path-dependent micromechanical behavior of the copper polycrystals with arbitrary texture, even beyond the bounds of the generated dataset. The proposed ANN model, without any major loss in accuracy, can greatly improve the computational efficiency. It can be envisioned that the engineering application of the physics-based model becomes promising through alternatively using the ANN model, which treats the underlying complex physics as a blackbox.

 

 

ACTA

Vol. 214,1 Aug. 2021, 116986

9. Tailoring the metastable reversed austenite from metastable Mn-rich carbides

通過富錳碳化物調(diào)控亞穩(wěn)逆相變奧氏體

 

Yuantao Xu, Wei Li?, Hao Du, Huisheng Jiao, Binggang Liu, Yun Wu, Wei Ding, Yi Luo, Yihong Nie, Na Min, Wenqing Liu, Xuejun Jin?

W. Liweilee@sjtu.edu.cn(上海交通大學(xué))

X. Jinjin@sjtu.edu.cn(上海交通大學(xué))

https://doi.org/10.1016/j.actamat.2021.116986

 

摘要

我們設(shè)計(jì)了兩步回火-配粉工藝,用于調(diào)控冷軋中錳鋼中的碳、錳等奧氏體穩(wěn)定元素。材料經(jīng)450℃回火0.5h1h后,三維原子探針表征表明,存在大量的亞穩(wěn)態(tài)富錳M12C析出和NiAl納米析出,且大量的碳在NiAl析出附近的界面和位錯上偏聚。M12C碳化物與位錯/界面之間的競爭抑制了亞穩(wěn)態(tài)M12C向更穩(wěn)定碳化物的轉(zhuǎn)變。在隨后630℃0.5h的配分過程中,亞穩(wěn)M12C溶解,在M12C上形核的細(xì)小奧氏體中呈現(xiàn)出明顯的Mn梯度。亞穩(wěn)態(tài)奧氏體繼承了M12C中的大量錳和碳(Mn: 18.1 at.% C: 1.56 at.%),且分布彌散(9.8 μm−2)和尺寸細(xì)小(50-200 nm)。由于這些奧氏體兼具硬質(zhì)和可相變的特點(diǎn),因此同時為材料提供了Orowan強(qiáng)化和形變誘導(dǎo)馬氏體相變(TRIP)強(qiáng)化,力學(xué)性能可達(dá)屈服強(qiáng)度~1350 MPa,總延伸率~30%。綜上所述,我們提出了一種有創(chuàng)新性的高強(qiáng)度鋼設(shè)計(jì)策略,使得亞穩(wěn)奧氏體除了TRIP效應(yīng)外,還能夠通過第二相強(qiáng)化材料

向上滑動閱覽英文摘要

A two-steps tempering-partitioning process is designed for redistributing carbon and austenite stabilizer such as manganese in a cold rolled medium-manganese steel. After tempering at 450℃ for 0.5h and 1h, a large number of metastable Mn-rich M12C carbides and high density of NiAl-type nanoparticles were found, and the segregation of carbon at the dislocations/interfaces around NiAl precipitates was revealed by 3D atom probe tomography (APT). The competition between the M12C carbides and the dislocations/interfaces for carbon inhibits transformation of the metastable M12C carbides to more stable carbides. During the following partitioning at 630℃ for 0.5h, the metastable Mn-rich M12C dissolved and the fine reversed austenite nucleating on the metastable M12C carbides exhibits a sharp gradient Mn distribution. The tailored metastable austenite inherited from metastable M12C carbide shows strong enrichment of Mn and C (Mn: 18.1 at.%, C: 1.56 at.%), dispersed distribution (9.8 μm−2) and fine size (50-200 nm). With the nature of both hard particle and transitionable phase, the austenite couples Orowan strengthening and transformation induced plasticity (TRIP) assisted work hardening. Outstanding dynamic mechanical properties (yield strength: 1350 MPa, total elongation: 30%) were achieved due to this microstructure. Here we report a strategy for the design of ultrahigh-strength steels by making metastable austenite serve as a strengthening second phase in addition to the TRIP effect.

 

 

ACTA

Vol. 214,1 Aug. 2021, 117019

10. Understanding creep of a single-crystalline Co-Al-W-Ta superalloy by studying the deformation mechanism, segregation tendency and stacking fault energy

基于變形機(jī)制、合金元素偏聚和層錯能研究單晶Co-Al-W-Ta高溫合金的蠕變性能

 

N. Volz?, F. Xue, C.H. Zenk, A. Bezold, S. Gabel, A.P.A. Subramanyam, R. Drautz, T. Hammerschmidt, S.K. Makineni, B. Gault, M. Göken, S. Neumeier

N. Volznicklas.volz@fau.de

https://doi.org/10.1016/j.actamat.2021.117019

 

摘要

我們對Co-9Al-7.5W-2Ta單晶鈷基高溫合金在9509751000℃下的壓縮蠕變性能進(jìn)行了系統(tǒng),揭示了溫度和AlWTa等元素?cái)U(kuò)散速度對變形機(jī)制的影響。在所有的溫度條件下,均能觀測到兩個蠕變率最小值,因此這種現(xiàn)象的變形機(jī)制應(yīng)當(dāng)是相似的。原子探針分析表明,蠕變過程中,γ′相中形成的層錯處存在溶質(zhì)元素偏析。密度泛函理論計(jì)算表明,WTa有向?qū)渝e偏聚的趨勢,且能顯著降低層錯能。高溫下元素?cái)U(kuò)散加快,因此偏聚也加快。這使得合金的軟化顯著加快,因?yàn)槠勰軌蛟谌渥冊缙诖龠M(jìn)分位錯切過γ′析出。透射電子顯微鏡表征證實(shí)了上述機(jī)制。因此,高溫下析出體積分?jǐn)?shù)的減小和擴(kuò)散對分位錯剪切γ′相的促進(jìn)作用共同導(dǎo)致了材料蠕變性能的劣化。以上研究對高溫合金設(shè)計(jì)具有指導(dǎo)意義

向上滑動閱覽英文摘要

A systematic study of the compression creep properties of a single-crystalline Co-base superalloy (Co-9Al-7.5W-2Ta) was conducted at 950, 975 and 1000°C to reveal the influence of temperature and the resulting diffusion velocity of solutes like Al, W and Ta on the deformation mechanisms. Two creep rate minima are observed at all temperatures indicating that the deformation mechanisms causing these minima are quite similar. Atom-probe tomography analysis reveals elemental segregation to stacking faults, which had formed in the γ’ phase during creep. Density-functional-theory calculations indicate segregation of W and Ta to the stacking fault and an associated considerable reduction of the stacking fault energy. Since solutes diffuse faster at a higher temperature, segregation can take place more quickly. This results in a significantly faster softening of the alloy, since cutting of the γ’ precipitate phase by partial dislocations is facilitated through segregation already during the early stages of creep. This is confirmed by transmission electron microscopy analysis. Therefore, not only the smaller precipitate fraction at higher temperatures is responsible for the worse creep properties, but also faster diffusion-assisted shearing of the γ’ phase by partial dislocations. The understanding of these mechanisms will help in future alloy development by offering new design criteria.